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New inline fuel system

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Old 05-09-2012, 10:45 PM
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Default New inline fuel system

** Pics and parts list **
When the truck was running its best on the old set-up I started fighting fueling issues w/ the Walbro in-tank feeding the Bosch 044 inline. I didn't want to go thru that again this go around, sooooo...
here's the new fuel system that I came up with and had installed today:

Dual (-10) x 1/2"NPT from the rear of the stock tank to (-10) 90 degree Push-lite fittings:
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Routed the two 5/8" hoses along the metal fuel tank shield:
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Hoses routed under and over the cross-rail:
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Dual (-10) 100 micron filters into dual Bosch 044 inline pumps...out w/ (-8):
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Dual 1/2" hoses into (-8 x -8 x -8) "Y"...out w/ (-8) x (-6) reducer...3/8" hose to fuel rail:
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Last edited by Superado; 05-10-2012 at 02:14 PM.
Old 05-10-2012, 08:15 PM
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Looks awesome! In for results.

Last edited by SCREAMINXL; 05-10-2012 at 10:54 PM.
Old 05-10-2012, 08:19 PM
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if everything works properly, this should be a sticky for refrence.
Old 05-10-2012, 09:00 PM
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I like that setup good job let us know how it works!!
Old 05-10-2012, 09:26 PM
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Do both pumps run all the time Al?
Old 05-10-2012, 09:33 PM
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just curious if you checked pressure consistency in after the the -8 lines into -6 line before installed on your truck ? do you think the two into one would be turbulent and cause a "foaming" effect? what about a drive shaft loop? to protect those lines
Old 05-10-2012, 09:38 PM
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Are you going to use any type of fuel pressure regulator?
Old 05-10-2012, 10:08 PM
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Originally Posted by SCREAMINXL
Looks awesome! In for results.
Originally Posted by MGMC
if everything works properly, this should be a sticky for reference.
Originally Posted by milkey57
I like that setup good job let us know how it works!!
Thanks guys!

Originally Posted by quicksilverado
Do both pumps run all the time Al?
Yeah, Dave...I decided to run them both full time.

Originally Posted by mitchellmade
just curious if you checked pressure consistency in after the the -8 lines into -6 line before installed on your truck ? do you think the two into one would be turbulent and cause a "foaming" effect? what about a drive shaft loop? to protect those lines
No, I didn't check pressure consistency from -8 to -6.
All dual pump systems have to y together at some point...not sure if the reduction from -8 to -6 will cause anything except increased pressure.
I have a "non-loop" near the front of the front DS...something to "pass" tech at the track w/ slicks. After seeing the beating that the tank shield took when I dropped the DS a couple of years ago, I will definitely be installing a full loop front and rear soon. The rear, short DS dropped from the pinion when two straps came off. That shaft beat the $#!+ out of the tank.

Originally Posted by AndysC3
Are you going to use any type of fuel pressure regulator?
Stock 1:1 FPR

Last edited by Superado; 05-10-2012 at 10:23 PM.
Old 05-10-2012, 10:22 PM
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Do you anticipate any starvation if you are slowing down or park at a funny angle? Or is this one of those "never go below x amount of fuel before you fill up"?
Old 05-10-2012, 10:53 PM
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Originally Posted by 05_quick4door
Do you anticipate any starvation if you are slowing down or park at a funny angle? Or is this one of those "never go below x amount of fuel before you fill up"?
I do...to a certain extent...and yes it is "one of those"...in my mind anyway.
I had starvation issues from the location of the stock pump when racing.
The truck has been my DD for 11 years and 285k miles...until a couple of months ago at least...when I purchased a new (to me) DD...so no biggie...til it happens.

Last edited by Superado; 05-10-2012 at 11:15 PM.


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