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Project Man-Van

Old May 18, 2013 | 03:18 PM
  #341  
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Originally Posted by rjwz28
No problem bro
You are the first person on this forum I've said this to that didn't reply "oh well, **** them" respect

That's the reason I don't have them in my motorcycle or my truck yet (I did them on my ATV, but that's exclusively offroad where I VERY rarely drive towards somebody in close lateral proximity, and I dune at night so the light going everywhere including up is kind of helpful). The projector retrofits actually allow the light to go everywhere you need it (mostly down the road and along the sides) while keeping it directed away from the eyes of oncoming drivers and from being wasted in the powerlines and trees. I hate ******** who run around with their brights on all the time or run HIDs with factory reflectors. I had a couple guys argue about how they don't want projectors because of deer and such; unless you have deer with wings flying 15 feet above the road, projectors will never keep you from seeing a deer. In the event of such a deer, if it's close enough that the prjectors don't illuminate it, it's too close to do anything about (like less than 10 feet away and coming down from the sky). Then there were guys on here talking about how they need HIDs because they drive out in the middle of nowhere with no other cars a lot and need them for deer and their high beams aren't bright enough and they can't afford a retrofit; fine, just do them in your high beams so you can turn them off to halogen lows when traffic is coming. A couple of them just straight-up admitted they did it for looks and don't care if it blinds people. Everybody has either an awful excuse or the dilusion that HIDs with factory reflectors are fine.

Also, just a heads-up for anybody who is unaware: those projector headlights from ANZO and other companies may look like they're equipped for HIDs, but those are ALMOST ALWAYS halogen projectors and really no better for directing HIDs than the factory reflector headlights. I even found one where they said "HID ready" and were available shipped with HIDs to replace the factory bulbs, but they were still designed to be compatible with the factory halogen. If a headlight works for your factory halogen bulbs, it IS NOT acceptable for use as an HID headlamp.


You should do a detailed write-up when you do yours; the more of those we have on here, the better. Information breeds awareness; HIDs, like most mods, are best done right


I ordered a set of projectors from the retrofitsource. Not sure when they will get here but when they do I'll make a write up of the install. Doesn't look to complicated except for the seperating the headlight part. Not sure if mine will be a PITA or if they will go smoothly, either way I'll be posting up the results.

Hopefully it happens soon because I've been doing my best to do no driving at night because I hate driving with those blinding lights! Lol The other night I was hungry but decided to eat crackers instead of going out blinding people while I got dinner!
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Old May 19, 2013 | 06:19 PM
  #342  
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Originally Posted by Spoolin
I ordered a set of projectors from the retrofitsource. Not sure when they will get here but when they do I'll make a write up of the install. Doesn't look to complicated except for the seperating the headlight part. Not sure if mine will be a PITA or if they will go smoothly, either way I'll be posting up the results.

Hopefully it happens soon because I've been doing my best to do no driving at night because I hate driving with those blinding lights! Lol The other night I was hungry but decided to eat crackers instead of going out blinding people while I got dinner!
That's hilarious! Is the fast truck down? Coulda been a fun burger run...

Yeah, from everything I've read, you can't just bake apart the GM truck headlights like most retrofits; you have to cut them apart at the seams. I assume the van headlights are the same way.
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Old May 19, 2013 | 08:52 PM
  #343  
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Originally Posted by Spoolin
Yup, their pricing is reasonable but damn does he take a long time! I ordered about 3 months ago but it was well worth the wait. He's up in Montana and I think it's a one man show, guy works on Montana time!

All his stuff is made to order/custom so you can have them made to how you want them/to your needs.

[url=http://www.throttledownkustoms.com/index.html]Throttle Down Kustoms Home[/url

He usually has a couple guys working for him, theyre just that busy. Its insane how many guys are running his stuff around here. The big oilfield blow-up has everybody who buys a truck buying a TDK to go with it.


Van looks sexy as ****. I keep saying I hate vans but I just can't get over how badass this one is.
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Old May 20, 2013 | 01:16 AM
  #344  
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Originally Posted by rjwz28
That's hilarious! Is the fast truck down? Coulda been a fun burger run...

Yeah, from everything I've read, you can't just bake apart the GM truck headlights like most retrofits; you have to cut them apart at the seams. I assume the van headlights are the same way.
Trucks' been sitting in the garage of a friend of mine for like 6 months now, runs fine just has a couple nick-nack issues that has made me lose interest in it until I get a shop and can tear it all down to the frame again. I should take it out and beat on it for fun but I know if I touch it I will spend money on it and right now I'm trying to save some of my pennies for a place to buy.

Breaking open those lights ought to be fun...

Originally Posted by Chevy_freak
He usually has a couple guys working for him, theyre just that busy. Its insane how many guys are running his stuff around here. The big oilfield blow-up has everybody who buys a truck buying a TDK to go with it.


Van looks sexy as ****. I keep saying I hate vans but I just can't get over how badass this one is.
Thanks man, bumper is actually growing on me big time! A buddy and I were looking at it and I'm gonna add a couple pieces of steel to the front to do a better job of covering up the approach angle on the front tires, probably also help with aero on the front end, but other than that I love them! Such a close and precise fit it's not even funny, he does great work!
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Old May 20, 2013 | 01:33 AM
  #345  
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I cut open my stock headlights and it didn't go as well as planned. I got them open but when I went to seal them back up I was not happy with the gap and amount of work is was going to take to seal them up. Pretty sure I had the Dremel going to slow and it just melted instead of cutting.

Are you going to try and back yours? I heard the older ones could be baked. I will eventually pay someone to do projectors in mine for me.
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Old May 21, 2013 | 03:12 AM
  #346  
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So I've learned a few things concerning lights the last couple weeks thanks to you fine folks and from a few others on other forums. So with the whole HID's in halogen housings dilemma, I got these in the mail today in the hopes fixing the light scattering issues...

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It's a universal kit meant to convert halogen housings to projector housings. Hopefully I can split the headlight housings without too much issue and convert the halogen housings to projector housings. I'll try to do it this week if I have time but this week is gonna be a bit busy for me. We'll see but I'm looking forward to doing this so I no longer blind other motorists.



Oh yeah... I also was able to wire in a Trailer Brake Harness to go along with my 7-pin connector so now I can tow the heavy trailers without having to worry about overheating my brakes. Very stoked about that!! I do need tow bags but that can wait for now. I remember Cody's install thread so I'll probably reference that when I get a chance.

I'll probably be getting a Toy Hauler here built in a few weeks, been waiting to get my Van properly equipped to haul the heavier gear and now I'm ready so I can proceed with the Trailer!!
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Old May 21, 2013 | 03:14 AM
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Originally Posted by ak2007r6
I cut open my stock headlights and it didn't go as well as planned. I got them open but when I went to seal them back up I was not happy with the gap and amount of work is was going to take to seal them up. Pretty sure I had the Dremel going to slow and it just melted instead of cutting.

Are you going to try and back yours? I heard the older ones could be baked. I will eventually pay someone to do projectors in mine for me.
I'm not sure but I am worried about really messing them up. I might just buy a new set because my old ones are also pitted and have yellowed, might be better just to start with a new pair. I'll see what I can find this week.

But I'll probably be following in your footsteps so any advice you can give when I get started will be appreciated!!
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Old May 21, 2013 | 03:34 AM
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Take your time and also get the heavy duty cut wheels for the Dremel. I had the cheap thin ones when I started and they don't last and shatter really easy.

If you try and bake them do it at 200 degrees and put them in for about 10 minutes. Not sure how it will work for your van headlights but it worked perfectly when I did my Yamaha R6 motorcycle headlights. Will post a couple pics of that in a second, might be if some use.

I know the lenses on the nnbs were to large and guess didn't work with the oven method but yours are smaller so might work better. I would search and see how people have done the older headlights.
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Old May 21, 2013 | 03:54 AM
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Hopefully I don't ***** your thread up to much but here is the projector retrofit I did on my motorcycle. Might be somewhat helpful.


























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Old May 24, 2013 | 10:16 AM
  #350  
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Well, I PIAA'd myself!!

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Been getting some of the smaller stuff done to the Van that I've been Neglecting. Yesterday I gapped the front bumper because it was rubbing on the fender, also got some big washers and straightened the rear bumper because it was slightly off. Also re-wired the trailer brake wiring harness so now it runs inside the frame rail, bought a new ball mount rated for 16,000lbs, got some isolators for my tow shackles, reconfigured the front Fog lamps, also adjusted the positioning of my headlights and fog lamps so they aren't as blinding and bought and wired up my rear bumper lights.

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As far as the rear bumper lights, you guys think I should wire them in with the reverse lights or have them on a switch? If I do the switch it will most likely be a local switch back in the rear inside the van. I think the reverse light would be practical but maybe having it on a local switch might be better, more control?

Last edited by Spoolin; May 24, 2013 at 10:27 AM.
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