FORCED INDUCTION Turbos | Superchargers | Intercoolers | H2O/Meth Injection
Sponsored by:
Sponsored by:

Stock manifolds, can they be cut & welded?

Thread Tools
 
Search this Thread
 
Old Aug 3, 2012 | 01:15 PM
  #1  
LS1FREEK's Avatar
Thread Starter
13 Second Truck Club
iTrader: (1)
 
Joined: Feb 2008
Posts: 1,333
Likes: 8
From: Sublette, KS
Default Stock manifolds, can they be cut & welded?

This is probably a dumb question but I'm just curious if anyone has tried this with any success? I want to cut the stock flanges off and put v-band clamps on for my turbo build.

Any input would be greatly appreciated! Thanks!
Reply
Old Aug 3, 2012 | 01:57 PM
  #2  
lglowe's Avatar
TECH Enthusiast
iTrader: (3)
 
Joined: Jul 2009
Posts: 640
Likes: 0
From: Monticello,MS
Default

I wanna say I saw somebody on here that has done it before...
Reply
Old Aug 3, 2012 | 02:11 PM
  #3  
smokeshow's Avatar
Mod with training wheels
iTrader: (16)
 
Joined: Feb 2009
Posts: 7,741
Likes: 207
From: Detroit
Default

You can but its a little more difficult. The cast iron has to be heated up with a torch to get a proper weld on it, otherwise the penetration will be poor and the weld will be weak.
Reply
Old Aug 3, 2012 | 02:46 PM
  #4  
Beatdown Z's Avatar
Laid Back
15 Year Member
iTrader: (18)
 
Joined: Jan 2007
Posts: 2,389
Likes: 10
From: Newark, DE
Default

There's a guy on tech that had it done by a professional for his turbo Chevelle. He said it they pre- and post-heated it, along with grinding a nice bevel on the manifold.

My brother and I were in a rush when we were putting the turbo kit on his Chevelle, so we just welded pipe directly to the manifold. I'm curious to how it's going to hold up over time...
Reply
Old Aug 3, 2012 | 02:53 PM
  #5  
jjc839's Avatar
On The Tree
 
Joined: Nov 2011
Posts: 116
Likes: 0
Default

I put a 2.5" v-band on my drivers side manifold for the crossover to the KB turbo manifold. Got the welder at work to do it, preheated, then stick welded. I can't remember what type of rod he used, it was something different, very thin, and then post heated for a few minutes and left it covered in a bucket of sand to cool. I don't have a lot of turbo miles but so far there are no leaks.
Reply
Old Aug 3, 2012 | 04:09 PM
  #6  
LS1FREEK's Avatar
Thread Starter
13 Second Truck Club
iTrader: (1)
 
Joined: Feb 2008
Posts: 1,333
Likes: 8
From: Sublette, KS
Default

Sweet, thanks for the input guys, I guess I'm gonna give it a try. I'll just bevel it witha a grinder for more surface area to weld on and then heat it up with a torch before and possibly while welding.
Reply
Old Aug 3, 2012 | 04:14 PM
  #7  
TIM Z's Avatar
11 sec. Truck Mod
iTrader: (12)
 
Joined: Dec 2005
Posts: 9,736
Likes: 4
From: OH IO :(
Default

To weld cast iron, you need to pre heat it to 450* , verify with a heat pen from a weld shop, and you need to use a high nickel content arc/stick rod. If you dont it will crack.

We have welded ductile iron at work this way, just needed to let it air cool, no post heat needed, this was for water pipe and it worked fine for us, no leaks haha.
Reply
Old Aug 3, 2012 | 04:14 PM
  #8  
06colorado's Avatar
On The Tree
iTrader: (4)
 
Joined: Aug 2009
Posts: 129
Likes: 0
From: cs, Tx
Default

Cut and put a bevel on it, need to pre heat and i usually weld it with either a nickle rod or a 309l filler, then wrap it for a slow cool down. I just use and old welding blanket i have and wrap it real tight and leave it for a couple hours.
Reply
Old Aug 3, 2012 | 04:54 PM
  #9  
TECH Fanatic
iTrader: (38)
 
Joined: Oct 2005
Posts: 1,299
Likes: 2
From: cedar bluff,alabama
Default

Originally Posted by 06colorado
Cut and put a bevel on it, need to pre heat and i usually weld it with either a nickle rod or a 309l filler, then wrap it for a slow cool down. I just use and old welding blanket i have and wrap it real tight and leave it for a couple hours.
So we would preheat with a rosebud to cherry red?? Would mig welding it be out of the question? I have a tig so I would need to get some 309l filler rods. This is also gonna be one of my fall projects....good info here. Thanks
Reply
Old Aug 3, 2012 | 06:18 PM
  #10  
03RCSB's Avatar
Launching!
15 Year Member
iTrader: (2)
 
Joined: Mar 2007
Posts: 287
Likes: 4
From: Central NJ
Default

What about a set of mild shorties? Can just cut the flange off and mig a vband on. Puts the flange in the same spot the stock cast one would be.
Reply



All times are GMT -5. The time now is 12:05 PM.