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5.3/T56 Diff Gear Selection

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Old 06-30-2013, 04:32 AM
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Default 5.3/T56 Diff Gear Selection

Short Version:
4.88's, 5.38's, or ?? in 5.3/T56 in 95 ECSS. Will run 28 or 29 inch tires. Engine will have 243's milled .030" and Comp 215/223 .604/.61 112+5. 80% highway, occasional light towing.

Long Version:
I am in the process of collecting parts to rebuild a 6Lug 14 Bolt SF I picked up a couple weeks ago for my 95 ECSS 2WD and would like some opinions on gears. Engine will have 243's milled .030" and Comp 215/223 .604/.61 112+5. And I will run 28 or 29 inch tires. I have been in touch with axisT6 (Bryan) through PM and he has been really helpful with getting me quotes and giving me his opinion/insight on this. I don't want to pester him with too many questions so I figured I would ask others on here as well. Especially anyone with a T56 in a truck

From looking at other T56 swaps in trucks, most are running 4.56's or 4.88's at most. My 95 originally had a NV3500 with 3.42 gears an overall ratio of 13.7484 in first and 2.4966 in fifth. With that setup, I had a good amount of get up and go in first due to the low gearing. At times though, I felt it was too low (GM suggested first only for towing, with payload, etc.). As for use: I do 80% highway driving (60 or 70 with cruise set). I only tow or haul anything very occasionally and it's light, couple jet ski's or a jet boat.

In order to keep the same torque multiplication in first I would need 5.13's (13.6458 overall) and that gives me 2.565 in sixth. The RPM difference between 4.88 and 5.38 at 70 MPH is 200 RPM (2000 vs 2200 respectively) with 29" tires.

To better compare trans and overall drive ratios of a few transmissions I made a couple tables. First, transmission ratios:
Name:  TransRatios_zps11d9d4f0.jpg
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Now, the overall ratios:
Name:  OverallRatios_zps0aa63534.jpg
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When I look at this from RPM and shift point perspective the 5.38's that Bryan recommended seem very logical. But then I see no other t56's with gears that are that low and I am not sure how much the 5.3 will like to rev on the highway. I keep going back and forth.

Any thoughts? Am I just overthinking this and should stick with the 5.38's Bryan advised? Should I stop comparing this to auto transmissions since they have a TC and I will not. For those with this trans, what is it like with the gears you are running?
Old 06-30-2013, 01:24 PM
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I'm running 4.56's with 31" tall tires and spin around 1660 RPM in 6th at 65mph. I think the low RPM's help with fuel economy. 1st is plenty useful and I could never spin the tires in first even with mild heads/cam, but my tires are sticky. Now with the turbo 1st and 2nd are useless at WOT. It's my DD, never sees the track though.

If it were me, I would use 4.56's with your tires, or maybe even 4.33's. But it's all personal preference. Anything will work.
Old 06-30-2013, 10:37 PM
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Originally Posted by Ferocity02
I'm running 4.56's with 31" tall tires and spin around 1660 RPM in 6th at 65mph. I think the low RPM's help with fuel economy. 1st is plenty useful and I could never spin the tires in first even with mild heads/cam, but my tires are sticky. Now with the turbo 1st and 2nd are useless at WOT. It's my DD, never sees the track though.

If it were me, I would use 4.56's with your tires, or maybe even 4.33's. But it's all personal preference. Anything will work.
What kind of tires were you running that you couldn't break them loose? Even if you dropped the clutch no burnouts? Was your clutch slipping or are you just on slicks lol. I really wouldn't want to end up not being able to do a burnout. Based on this I would want to go 4.88's the highest to make sure I can break them loose although I will be running street tires.

What rpm did you shift at before the turbo during normal daily driving? Thanks for the reply!

I also found this:
https://www.performancetrucks.net/fo...7/#post3705709
Originally Posted by TurboGibbs
I swaped out my 4.30's for 5.13's yesturday and I'm very happy. It seems to be about perfect for my tire height (275/55-20's). 1950rpm @ 70 mph and 2200 @ 80 mph in 6th. I was torn between 4.88's and 5.13's. The final drive is equivalent to a f-body with stock tire height and 4.10's for comparison. The 5.13's sound steep but not when you are comparing a 25.5" tall f-body tire to my 31.75". Just thought i'd share.
He was running a taller tire, but he also had the turbo by then I believe. Even though I have a smaller tire, I don't have the boost. Damn this is a hard choice.
Old 06-30-2013, 11:22 PM
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They are Hankooks Ventus RH06. I meant I couldn't do a rolling burnout. If I dumped the clutch I definitely can break them loose, but that is VERY hard on a T56 that's trying to haul around a heavyass truck. I could chirp 2nd and 3rd easily on shifts. I shift at 6200 because it's my DD and I want/need it to hold together. The clutch is a spec 3+ and it's more than capable.
Old 06-30-2013, 11:36 PM
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Originally Posted by Ferocity02
They are Hankooks Ventus RH06. I meant I couldn't do a rolling burnout. If I dumped the clutch I definitely can break them loose, but that is VERY hard on a T56 that's trying to haul around a heavyass truck. I could chirp 2nd and 3rd easily on shifts. I shift at 6200 because it's my DD and I want/need it to hold together. The clutch is a spec 3+ and it's more than capable.
I am going to have to disagree with a burnout being harder on the trans than actually hooking and putting the power to the ground. As soon as the tires break loose, the forces in the trans are much lower (static vs dynamic coefficient of friction) not to mention that the trans isn't seeing the entire load of accelerating the weight of the truck at that point.

Thanks for the info, 6200 seems to be a common shift point. I'll have to figure mine out when I get it all put together.

At this point I am leaning towards 5.13's.
Old 06-30-2013, 11:45 PM
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I don't think a burnout is hard that on the trans, but dumping the clutch to initiate the burnout is, IMO. Especially with heavy 20's and big, heavy, sticky tires. It takes a lot of force to get those parts spinning from a dead stop.
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