ChevyTruck

iTrader: (39)

what all is needed to convert a 2WD trans to a 4WD trans?

InchUp

iTrader: (2)

A complete rebuild since the main shaft is too short in the 2wd. I found myself with the same issue when I converted to 4wd. I ended up just getting a 4wd tranny and I rebuilt that instead. Before I did that though I called around to many local driveline shops and all said the same thing, that I later found out when I tore both 2wd and 4wd 4L60E's down to the main shaft. The 4wd was indeed longer which makes sense considering it has to go through the 5 or 6 bolt adapter and mate up with the t-case.

ChevyTruck

iTrader: (39)

so is there a lot of work to convert? and about how much?

thunder550

iTrader: (70)

Output shaft and tailhousing need to be changed. Changing the output shaft requires removal of all the rest of the internals. Would probably cost you a hundred or two to have a tranny guy swap shafts for you if you took him the trans.

InchUp

iTrader: (2)

I was quoted between $400 and 600 to do the main shaft swap by two different companies.

But chevytruck, to answer your question, you need to rip the tranny apart to the very last piece and then fully rebuild it to do the swap.

Davojr

If you have a manual tranny, it is doable. I swapped 2wd tranny for 4wd. The rest was mainly adding parts. i used manual shift t-case and only had to build one mount for front carrier due to broken mount. Wiring for front axle engage is just a toggle sqitch on dash.

Koots

I did this for the TH350 swap in my K5.

It was only worth the effort because I was building to handle upwards of 450 RWTQ as well and would need the entire thing apart.

Also of note, some auto transmissions had stronger, ribbed cases for some 4WD models, but I only know of this with the TH350 and 700R4/4L60 transmissions and might not be the same for 99+ parts. I'm just throwing that out there, as you might just be better off with a 4WD case, if you can find a good one. If you need to rebuild anyway, find a cheap 2WD case and work from there.

BJ91T

And Here I am trying to convert my 4WD trans to 2WD

custm2500

iTrader: (10)

Buy a 2WD trans. Buy a drive shaft.

BJ91T

Yep and I will need to add a carrier bearing cross bar to the frame. need the 2 piece unit to clear the torsion bar setup