INTERNAL ENGINE MODIFICATIONS Valvetrain |Heads | Strokers | Design | Assembly

DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix

Thread Tools
 
Search this Thread
 
Old Jun 10, 2013 | 11:18 AM
  #1  
mvrk10256's Avatar
Thread Starter
On The Tree
 
Joined: Jul 2012
Posts: 117
Likes: 0
From: Austin,TX
Post DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix

TSB 02-06-01-029 details the solution for when you do an oil change and find needle bearings in your oil.

Long story short, the needle bearings in the original GM rocker arms for the OBS and NBS 4.8, 5.3, 5.7 and other engines is not up to snuff. I recently drove 1400 miles to Dearborn, MI and it was time to change my oil (5000 mile interval) and I found a crap ton of needle bearings attached to my magnetic drain plug.

Supposedly you can buy "updated" rocker arms from GM for about $9/piece. I bought 2 just in case, as well as the Comp trunion kit.

The comp kit replaces all the needle bearings with upgraded units along with larger surface area trunions for increased performance. Price wise buying the kit and buying new rocker arms was a wash, so for peace of mind I went with the updated design. This DIY will walk you through the installation.

Tools:
8mm socket / wrench
10mm socket/wrench
22mm socket
1 ton arbor press or similar
Snap ring pliers
6mm Hex head socket

NOTE: I bought those snap ring pliers from HF. I had to file down the nubs to get them to fit in the snap rings. However after that was done everything went smooth.

1. Starting with the passenger side remove the valve cover:
-5 x 10mm through bolts holding the coil packs in place
-1 x plug on coil packs
-1 x 10mm nut holding cooling hose holder
--I removed the rear most coil pack to get better access to the last stud
-Remove coil pack from car
-4 x 8mm bolts holding valve cover in place
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-pyllr0sl.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-ibqys4vl.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-juyitnml.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-pdcqovol.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-smooi6wl.jpg

2. Remove all the rocker arms
-8 x 8mm bolts
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-w0s302ml.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-8lyiqnzl.jpg

3. Do the driver side. Same procedure, but its even easier.

4. Inspect rocker arms. I had one broken unit. Here it is:
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-x6wxilyl.jpg

5. Lets start pressing
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-j0oa0vtl.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-rrw9zful.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-afrn7krl.jpg

6. Press the old units out. The way this works is set the 22mm socket hole up on the chuck. Place the rocker arm "wings down" on the socket. Use a 10mm socket to press down on the other side. Then it should come apart.
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-83w6v7fl.jpg

7. Press in the new bearing - LETTERS OUT!!!!!!
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-6mtz0vul.jpg

8. Slip in the Trunion, set up the second bearing, use the included washers to press it all in.
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-laygfvnl.jpg

9. Clip Snap rings on both sides.
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-phpthsdl.jpg

10. Repeat this 15 more times, put it all back together in the same order.

Here is a brand new unit compared to the broken one.
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-zg0plupl.jpg

11. Once you have done all 16 units. Use the new bolts (6mm hex) and torque to 22ftlbts
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-r5ujoujl.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-8mcn9h0l.jpg

12. I chose to install new gaskets.
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-rlbmivul.jpg
DIY: COMP Trunion kit aka TSB 02-06-01-029 Fix-0oo4txbl.jpg

All in all pretty straight forward. My only causualty was that the plastic piece on the heater core snapped the minute I touched that hose, but I managed to resolve that with some more hose.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
chopperloco
Trucks and SUV Classifieds
15
Jul 10, 2016 10:45 PM
BigEd_72455
GM Parts Classifieds
4
Aug 8, 2015 07:37 PM
Ammadien
New Members
1
Jul 22, 2015 08:50 PM




All times are GMT -5. The time now is 06:24 PM.