Broken EXHAUST manifold bolts: Why GM, WHY ??
#16
Joined: Oct 2004
Posts: 4,985
Likes: 54
From: somewhere in TX
Cats start plugging then manifolds run waay hotter and bolts start popping like popcorn. See it all time on HD trucks and any half tons with 6.0, 6.2 that are driven we'll say spirited. If they are old fart driven all the bolts usually stay in place.
#19
TECH Fanatic
iTrader: (4)
Joined: Sep 2006
Posts: 1,730
Likes: 3
From: Dirty Bay, errr Baytown, TEXAS
@54inches I'm not sure what correlation there would be there.
Long answer: Heat spots on those back two cylinders, which is where most people see the broken bolts. Consequently, those that have the factory and/or aftermarket 4 corner steam port setup
as opposed to the 2 port, do not seem to have the incidence of the broken bolts as much.
#20
Never heard of steam ports being the cause. What about broken exhaust manifold bolts on engines that didn't have steam ports?
They seem to break at random locations in my limited observations. As far as I know, it's because of thermal expansion due to different coefficients from the dissimilar metals. Older cast iron head seemed like was less of an issue (also had cast iron manifolds) but still happened. Of course, the cycling of heating and cooling contributes as well.
I started putting that copper based anti seize when installing them, but don't really know if there's any benefit to that TBH.
I'm glad to hear the aftermarket bolts hold up better than OEM ones....
They seem to break at random locations in my limited observations. As far as I know, it's because of thermal expansion due to different coefficients from the dissimilar metals. Older cast iron head seemed like was less of an issue (also had cast iron manifolds) but still happened. Of course, the cycling of heating and cooling contributes as well.
I started putting that copper based anti seize when installing them, but don't really know if there's any benefit to that TBH.
I'm glad to hear the aftermarket bolts hold up better than OEM ones....









