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Anyone ever blow out a freeze plug in a cylinder head?

Old Mar 23, 2015 | 07:13 PM
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Default Anyone ever blow out a freeze plug in a cylinder head?

I have been running these PRC stage 1 heads for about 1000 miles now and havent seen any issues until today. I rolled into the throttle and at 4k rpm i got a message saying the engine was hot and it was killing the A/C. Sure enough it was running pretty warm and the hand was moving fast. I coasted down into a fire station and as i pulled in it was still getting warmer and so I killed it. Pop the hood...coolant everywhere on the passenger side. No hoses gone or popped so it took a second of looking over the water loop before i noticed the hole on the front of the head where the freeze plug goes. Had my wife get me, we bought a few gallons of coolant and a .74 cent dorman plug. Punched it in at the fire station and filled it up with coolant again. Let it get up to temp and made sure it was full before i capped it and drove home.

Anyone else ever have this happen?
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Old Mar 24, 2015 | 06:13 AM
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Guess I am the only one. I'll keep everyone updated if I continue to have issues, but for reference the part I used was a dorman 555-024. That is a 1 1/4" diameter 0.3 depth steel plug.
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Old Mar 24, 2015 | 10:03 AM
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Never heard of them coming out before. Maybe they didn't put it in all the way
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Old Mar 24, 2015 | 10:24 AM
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yes since alot of places dont seal them in place or tap the corners to seat them


saw this couple times on boosted motors
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Old Oct 27, 2016 | 12:46 PM
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Do you remember what Part # that plug was? Mine is leaking and I want to change it out. Thanks
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Old Oct 27, 2016 | 01:23 PM
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the part number is already listed above...
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Old Oct 27, 2016 | 02:06 PM
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Woww I'm blind. thank you!
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Old Oct 28, 2016 | 01:56 AM
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A long time ago there was a member here that did at the track and if I remember right, it put him in the wall.

Big boost stock head **** gets aluminum plugs welded up if it comes from my shop.
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Old Oct 28, 2016 | 06:27 AM
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This engine is getting pulled soon anyway, is it worth taking out the stock freeze plugs and welding in Aluminum plugs?
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Old Oct 28, 2016 | 08:44 AM
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I literally tapped in a new part, filled the coolant and drove the truck home after this happened. I never had it happen again in the few thousand miles I continued to run that setup. I have since had the heads reworked again with about 3500 miles on them now without a problem. I think it was just a fluke where it wasn't in correctly the first time.
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