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Anyone break the 4l80e to transfer case coupler before?

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Old 11-27-2009, 11:46 AM
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Default Anyone break the 4l80e to transfer case coupler before?

I've had a small transmission leak for a couple of months (I've only owned my 05 2500hd for 5 months). Always a 1-2" dia drop puddle after driving, until recently larger puddles were present. I finally got off my *** today and looked into replacing the extension housing/adaptor gaskets (which I had). Upon further review it looks like the transfer case has an amazing amount of flexible up/down movement from what I can only guess is the housing adaptor breakage. The output side of the trans is solid, but it looks like the adaptor moves freely 2-3mm up/downward with assistance. My trucks on 35's with 6" of lift, so I'm guessing the added stress and possible bad u-joint (maybe but doubtful) may have caused this. Anyone else experience this?
Old 11-27-2009, 12:05 PM
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Originally Posted by JoeyGC5
I've had a small transmission leak for a couple of months (I've only owned my 05 2500hd for 5 months). Always a 1-2" dia drop puddle after driving, until recently larger puddles were present. I finally got off my *** today and looked into replacing the extension housing/adaptor gaskets (which I had). Upon further review it looks like the transfer case has an amazing amount of flexible up/down movement from what I can only guess is the housing adaptor breakage. The output side of the trans is solid, but it looks like the adaptor moves freely 2-3mm up/downward with assistance. My trucks on 35's with 6" of lift, so I'm guessing the added stress and possible bad u-joint (maybe but doubtful) may have caused this. Anyone else experience this?
I think kbracing broke his.
Old 11-27-2009, 12:23 PM
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Any chance of just having loose bolts?
Old 11-27-2009, 12:25 PM
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Bolts, or at least the 4 I tried are all tight
Old 11-27-2009, 12:29 PM
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That's not good. Time to get dirty.
Old 11-27-2009, 02:42 PM
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Great time to dump some more money into the new toy
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Old 12-21-2009, 09:05 PM
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Yeaaaaaaaa it was worse than I thought.
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Old 12-21-2009, 11:09 PM
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Mine broke when my driveshaft exploded... My transfercase was just sitting in the skid plate at 130 mph lol
Old 12-22-2009, 05:35 PM
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Originally Posted by Bumpers
Mine broke when my driveshaft exploded... My transfercase was just sitting in the skid plate at 130 mph lol
ouch, i bet there was alot of cleaning up to do on that occurance
Old 12-22-2009, 07:57 PM
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I've broke two on the 60/65 setup. My 80e setup is freaking steel I think. It's been a while since I messed with it but I swear it was not aluminum.


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