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04 2500hd one piece driveshaft

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Old 09-01-2018, 09:20 AM
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Staging Lane
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Default 04 2500hd one piece driveshaft

I was looking into getting a 5" aluminum shaft made for my regular cab long bed 04 2500hd 2wd turbo gas truck. Found a local shop that says he has built many for silverados both 2wd and 4wd. I only have 1.25" clearance right now from the stock 3.5 driveshaft to the torsion bar cross member. I know the carrier bearing support would have to be cut off. I don't think I could even get a straight driveshaft in with that crossmember, not to mention the minimum 2" clearance to anything the shop recommends.

What am I missing? Cut up the crossmember and weld in a big u?
Old 09-16-2018, 08:47 PM
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I did the same thing... Custom 1 piece aluminum on my crew cab 2500 4x4 lowered... Ran out of room where the carrier bearing was.. I cut it and welded flat stock in.
Old 09-16-2018, 09:06 PM
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Cool thanks. I did replace all the ujoints and the center bearing. so far so good.

Last edited by rpm-inc; 09-17-2018 at 04:08 AM.
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