Truck under-go's turbo relocation surgery
#1
Truck under-go's turbo relocation surgery
Ok, So I've had the STS kit on my truck for two and a half years and have been quite happy with it. No real problems, just a few miner one's with extreme cold with the oil pump blowing fuses and the waste gate freezing. So I decided to build a custom front mount setup, using the same turbo and waste gate, so I could judge the difference in spool speed. All I can say is, WOW! This thing spools SO much faster with this front mount. To be fair though, I did have some exhaust leaks pre-turbo I found when I took the STS off which probable was slowing spool time, but still, wow.
The first thing I did was pull the STS kit off, (yes I know its dirty )
Then I started building a passenger side manifold. I built it out of schedule 10, 304 stainless steel pipe and 90* weld-alls.
Came out pretty good I think
I also built a jig wile I was at it, so I could replicate this manifold in case anyone wanted to buy one (PM me for Pricing )
Then I built a crossover from the stock manifold on the drivers side to the back of the custom manifold on the pass side. It was built out of 2 1/2" mandrel bent aluminized tubing with a SS flex in it for longevity, and a down pipe
I also mounted the waste gate in the crossover under the truck (it was more convenient and it works GREAT!)
I only had to modify one of the charge pipes to connect my existing intercooler.
Everything came out pretty good,
I also built all new 3" exhaust out the back of the truck reusing the old Warlock muffler (after a good wire wheel job and some high temp ceramic paint) and mandrel bends. It exits in the stock location, very sleeper I will have more picks of it later when I put it up on my buddy's lift.
Oh and I have a few turbos laying around too
The first thing I did was pull the STS kit off, (yes I know its dirty )
Then I started building a passenger side manifold. I built it out of schedule 10, 304 stainless steel pipe and 90* weld-alls.
Came out pretty good I think
I also built a jig wile I was at it, so I could replicate this manifold in case anyone wanted to buy one (PM me for Pricing )
Then I built a crossover from the stock manifold on the drivers side to the back of the custom manifold on the pass side. It was built out of 2 1/2" mandrel bent aluminized tubing with a SS flex in it for longevity, and a down pipe
I also mounted the waste gate in the crossover under the truck (it was more convenient and it works GREAT!)
I only had to modify one of the charge pipes to connect my existing intercooler.
Everything came out pretty good,
I also built all new 3" exhaust out the back of the truck reusing the old Warlock muffler (after a good wire wheel job and some high temp ceramic paint) and mandrel bends. It exits in the stock location, very sleeper I will have more picks of it later when I put it up on my buddy's lift.
Oh and I have a few turbos laying around too
#3
Oh, and did I mention, I did all this in a little over a week and i didn't work on it 3 of those day, cuz I was too tired after work,
I am have a little problem with a bit of smoke after I let off the gas after I make a run, I think I didn't put my oil drain high enough in the oil pan (it's just above the low oil level sensor) and it is backing up to the turbo when in boost. I put a restrictor in the feed line to the turbo, will see if that helps. And I have a exhaust leak in the v-band clamp at the back of the turbo manifold, but I think If I make a aluminum gasket to put in there, it will seal it up. It is a shitty V-band . Surprisingly, my tune is still very close.
I am have a little problem with a bit of smoke after I let off the gas after I make a run, I think I didn't put my oil drain high enough in the oil pan (it's just above the low oil level sensor) and it is backing up to the turbo when in boost. I put a restrictor in the feed line to the turbo, will see if that helps. And I have a exhaust leak in the v-band clamp at the back of the turbo manifold, but I think If I make a aluminum gasket to put in there, it will seal it up. It is a shitty V-band . Surprisingly, my tune is still very close.
#5
Originally Posted by 350SS
Really nice work. Very simple and effective. What size turbo are you running, btw?
Trending Topics
#8
Originally Posted by RandomHero
what size are the rest of those turbos and how much are you wanting for them?
#9
Originally Posted by moregrip
cool brother, looking good..........so a big difference in throttle response? can't beat that with a stick
#10
what a rush!
iTrader: (8)
Originally Posted by kbracing96
Boost is almost instant! From a stop takes about 20 feet to get into boost and if I'm rolling much at all it's pretty much instant with this turbo I love it! BIG improvement!