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Reason for no headers with STS again??

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Old Aug 11, 2008 | 08:02 PM
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Default Reason for no headers with STS again??

I keep hearing this, but when I did a search I did not find any concrete evidence of the why nots and it appears wrapping the headers would help a lot. Can the guru's give some concrete facts on why the manifolds are better for a towing package hoping to make 550 to 600rwhp on a 6.0L Crew Cab Dually truck?
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Old Aug 11, 2008 | 08:40 PM
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I am looking in to a STS turbo myself, and the feeling from there website is that you do not need the headers "save money" to make big turbo power.

If you spend 500 on headers your 500 further from there kit.
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Old Aug 11, 2008 | 08:45 PM
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Headers and the thin metal cools the exhaust more than stock cast manifolds do, so you lose some of the velocity, which makes everything spool slower. You want to retain as much heat as possible ahead of the turbo.
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Old Aug 11, 2008 | 08:46 PM
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Manifolds are better because they keep the power lower in the rpm band where you would use it more while towing.
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Old Aug 11, 2008 | 08:46 PM
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Or you can move it up front.

R
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Old Aug 11, 2008 | 08:52 PM
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Heres the definate answer, from CarCraft, long skinny tubes
seems to be your answer.

Graph A illustrates how merely changing pipe diameter affects an engine's output. Note that the smallest diameter creates good midrange torque yet falls off at the top, while the larger primary header pipes add more high-rpm power at the expense of low-speed torque.

Primary pipe length can also skew an engine's power curve based on length changes. Primary-pipe diameter establishes the peak torque point, so changing the pipe length will rock the output curve by pivoting it around that peak torque point. Graph B shows how longer tubes tend to increase power below peak torque while hurting power above peak torque. Shorter tubes tend to affect the engine in exactly the opposite way, hurting midrange torque in favor of increasing top-end power.
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Old Aug 11, 2008 | 08:56 PM
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Originally Posted by NoChrome
Heres the definate answer, from CarCraft, long skinny tubes
seems to be your answer.

Graph A illustrates how merely changing pipe diameter affects an engine's output. Note that the smallest diameter creates good midrange torque yet falls off at the top, while the larger primary header pipes add more high-rpm power at the expense of low-speed torque.

Primary pipe length can also skew an engine's power curve based on length changes. Primary-pipe diameter establishes the peak torque point, so changing the pipe length will rock the output curve by pivoting it around that peak torque point. Graph B shows how longer tubes tend to increase power below peak torque while hurting power above peak torque. Shorter tubes tend to affect the engine in exactly the opposite way, hurting midrange torque in favor of increasing top-end power.
Chuck all this out the window, there is a turbo in the exhaust now.

Rick
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Old Aug 11, 2008 | 09:02 PM
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ok, so my information is useless when applied to turbos, could you please help out since you seem to know what isnt right?
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Old Aug 11, 2008 | 09:06 PM
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Originally Posted by NoChrome
ok, so my information is useless when applied to turbos, could you please help out since you seem to know what isnt right?
When a turbo is in the exhaust it becomes the restriction instead of the exhaust manifolds.
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Old Aug 11, 2008 | 09:11 PM
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I get that, but headers will offer less restriction, and scavenging, both of which make the motor more efficient, not to mention higher velocity in the exhaust, (if you wrap the headers for heat retention) which adds up to more energy at the turbo.
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