Notices
8-Lug Truck Performance Duramax, 8.1L, and HD tech | Intakes | Exhaust | Tuning | Suspension | Drivetrain

New 90MM 8.1L Intake Manifold

Thread Tools
 
Search this Thread
 
Old 01-26-2014, 10:08 PM
  #1  
On The Tree
Thread Starter
 
Raylar Engineering's Avatar
 
Join Date: Oct 2013
Location: San Diego
Posts: 134
Likes: 0
Received 0 Likes on 0 Posts
Default New 90MM 8.1L Intake Manifold

We're just finishing up the design phase for the new 90mm cool gap cast manifold, figured you all might like to see it.



With this manifold, you will be able to switch to a LS2 90mm throttle body / LS truck 90mm throttle body depending on your existing connector. In addition to the larger throttle body, we've improved air flow with better runner design and a larger plenum.

Last edited by Raylar Engineering; 01-26-2014 at 10:13 PM.
Old 01-26-2014, 10:48 PM
  #2  
TECH Addict
iTrader: (17)
 
xx_ED_xx's Avatar
 
Join Date: Jun 2007
Posts: 2,227
Likes: 0
Received 1 Like on 1 Post
Default

When ya doing a 102mm
Old 01-26-2014, 11:21 PM
  #3  
On The Tree
Thread Starter
 
Raylar Engineering's Avatar
 
Join Date: Oct 2013
Location: San Diego
Posts: 134
Likes: 0
Received 0 Likes on 0 Posts
Default

We're looking into a solution for the 102mm throttle body. We're probably going to make the flange for the 90mm but with enough material to be cut for the 102mm.

Downsides: the 102mm fly by wire throttle body ($575) will require the adapter harness (another $50) to make it work with your stock wiring. Also, if you're going to a jump to a 102mm throttle body, you might as well buy a 100mm MAF as well (adds another $270).

Basically, 90mm throttle body - cheap and easy part to come by. The 102mm throttle body modification will add just under $900 to your build.

Last edited by 03sierraslt; 01-27-2014 at 07:08 AM. Reason: NS Links Removed
Old 01-27-2014, 07:41 PM
  #4  
TECH Apprentice
 
02_2500avalanche's Avatar
 
Join Date: Jan 2005
Location: Woburn, Mass.
Posts: 313
Likes: 0
Received 0 Likes on 0 Posts
Default

I love it...what we really need is a lower base manifold to bolt a 4.0l Whipple on top like the ones they make for the new camaro. I had been planning forever to cut up a stock manifold and build it just haven't had the time
Old 01-27-2014, 11:54 PM
  #5  
TECH Addict
iTrader: (17)
 
xx_ED_xx's Avatar
 
Join Date: Jun 2007
Posts: 2,227
Likes: 0
Received 1 Like on 1 Post
Default

another option is a 4 inch pipe and an ls7 slot maf. What I used on my truck. I also went drive by cable. what kind of price on intake and when will you have a working prototype love to do some dyno compariosn on a stock engine and maybe even a souped up engine.
Old 01-28-2014, 01:54 PM
  #6  
TECH Enthusiast
 
Kerr's Avatar
 
Join Date: Aug 2005
Location: VA
Posts: 732
Likes: 0
Received 0 Likes on 0 Posts
Default

thats sexy looking.
Old 01-28-2014, 03:49 PM
  #7  
On The Tree
Thread Starter
 
Raylar Engineering's Avatar
 
Join Date: Oct 2013
Location: San Diego
Posts: 134
Likes: 0
Received 0 Likes on 0 Posts
Default

Originally Posted by xx_ED_xx
another option is a 4 inch pipe and an ls7 slot maf. What I used on my truck. I also went drive by cable. what kind of price on intake and when will you have a working prototype love to do some dyno compariosn on a stock engine and maybe even a souped up engine.
Now that is a good call, cheap too. We'll probably be doing the LS7 MAF on the 540 Suburban when we switch to the larger manifold.

We have no idea what the price will be yet but the idea behind the cast manifold is to bring the cost down and improve air delivery. (The Cool Gap manifold is TIG welded by hand and takes several man hours to complete.)
Old 01-28-2014, 05:28 PM
  #8  
10 Second Truck Club
iTrader: (13)
 
RS/SS 4.8's Avatar
 
Join Date: Jul 2012
Location: San Antonio Tx
Posts: 1,258
Received 5 Likes on 5 Posts
Default

That looks badass. The stock manifold looks like an afterthought on these 8.1s lol.
Old 01-28-2014, 07:30 PM
  #9  
TECH Addict
iTrader: (17)
 
xx_ED_xx's Avatar
 
Join Date: Jun 2007
Posts: 2,227
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by Raylar Engineering
Now that is a good call, cheap too. We'll probably be doing the LS7 MAF on the 540 Suburban when we switch to the larger manifold.

We have no idea what the price will be yet but the idea behind the cast manifold is to bring the cost down and improve air delivery. (The Cool Gap manifold is TIG welded by hand and takes several man hours to complete.)
Oh yes, I had probably 20 hours into my custom intake easily. materials where cheap... just tons of time
Old 01-31-2014, 12:31 PM
  #10  
Teching In
 
indigoblue's Avatar
 
Join Date: Nov 2010
Location: cairo, mo
Posts: 38
Likes: 0
Received 0 Likes on 0 Posts
Default

any clue when you will have a prototype for testing? and when it will be available?


Quick Reply: New 90MM 8.1L Intake Manifold



All times are GMT -5. The time now is 05:23 AM.