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shaved door handle help

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Old Jan 22, 2008 | 01:06 AM
  #1  
perrco's Avatar
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From: Glen Rose ,TX
Default shaved door handle help

i just got the aut loc shaved door handle kit and i dont know what to do with the hole where the handles where. so what can i do
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Old Jan 22, 2008 | 01:17 AM
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well, if you didnt know this before buying the kit, you might be a little surprised. in order to make this whole thing work, you have to install the kit, then fill the holes with a plug and fiberglass, then bondo with grinding and sanding in between, the primer, then paint. its kind of a big deal.
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Old Jan 22, 2008 | 11:15 AM
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Click here for the door handle fillers
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Old Jan 22, 2008 | 12:15 PM
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Best to use metal.... I think if you use fiberglass, after time you might see the seem lines. Lots of work either way.
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Old Jan 22, 2008 | 01:02 PM
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Originally Posted by wesley_burks
well, if you didnt know this before buying the kit, you might be a little surprised. in order to make this whole thing work, you have to install the kit, then fill the holes with a plug and fiberglass, then bondo with grinding and sanding in between, the primer, then paint. its kind of a big deal.
I'm sure he understands it's a big deal... but you are wrong there is no plug and you most certainly don't use fiberglass on a sheet metal door. You slowly stitch weld a metal filler plate in then slowly grind, the key is to keep the heat down while doing all this. Get it as close to finish product in metal and use as little filler as possible. Sand prime paint.
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Old Jan 23, 2008 | 10:50 AM
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Don't shave it is a big pain send the kit back. The silinoed will rust up and you will be locked out in a rain flood, get a window kit much better.

Last edited by silverdenali22; Jan 23, 2008 at 11:01 AM.
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Old Jan 23, 2008 | 10:59 AM
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From: Fort Worth - TX
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Originally Posted by GMracer
I'm sure he understands it's a big deal... but you are wrong there is no plug and you most certainly don't use fiberglass on a sheet metal door. You slowly stitch weld a metal filler plate in then slowly grind, the key is to keep the heat down while doing all this. Get it as close to finish product in metal and use as little filler as possible. Sand prime paint.


If I was doing this I would remove everything from the insides of the door before welding it, but that is just me. Also use a flapper style disc while grinding to keep the heat down, moving in long strokes.... Watch for heat burns in the metal when using the grinder....
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