Notices
Classic Trucks '47-'98 GM Trucks - Performance | Conversions | General Discussion

Replacing a melted piston.

Thread Tools
 
Search this Thread
 
Old 11-29-2017, 09:20 PM
  #1  
Registered User
Thread Starter
 
Duanek48's Avatar
 
Join Date: Nov 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default Replacing a melted piston.

Hi y'all. I'm gonna need some help here if you guys don't mind. I have a 79 k20 350. I bought it in NM and it sounded like it was running on 6cyls. I replaced the distributor, cap, coil. Nothing helped. I Was on the highyway and it suddenly overheated. I got it home cuz the motor was acting like it was seized up. Put roughly 1.5 oz of marvel mystery oil in all the cylinders and let it sit for a week. It turned over by hand at the flywheel with a crowbar. So i bumped it with the starter. Coolant came out of the #5 cyl spark plug hole after 2 bumps. Turns out the starter was getting stuck in the engaged positon after 3 cranks. So forced it to free itself and bumped it until it turned over all 8cyls. #8 cyl had coolant come out the cyl also. I removed the heads, it had the original Steel head gaskets. The gaskets weren't physically "blown" per say. But the #5 piston was melted. I'm needing to get it up and running on the cheap, so we can have 2 running vehicles. Can i just replace the piston with a stock piston, rings & bearings, & new head gaskets?
Old 11-29-2017, 09:52 PM
  #2  
TECH Senior Member
iTrader: (2)
 
FFDP's Avatar
 
Join Date: May 2014
Location: Rogers, MN
Posts: 5,189
Received 546 Likes on 472 Posts
Default

Is the cylinder wall okay and not scratched and marked up? No visible cracks?

Also that piston doesn't melted, it broke a ring land off and it did a little bouncing around in there.

But otherwise yeah you could just buy a new piston and slap it back together if you wanted too, 350's are like lego's.
Old 11-29-2017, 10:19 PM
  #3  
Registered User
Thread Starter
 
Duanek48's Avatar
 
Join Date: Nov 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

The walls are smooth for the most part. Just the top and the part of the cylinder where it " melted" had a build up of metal. It appears as though i could hone it out. The top of the cylinder had a 1" wide by 3/8" deep chunk of metal that came out by just lifting it up with my fingernail. But I'm still confused on why the #8 cylinder would have coolant in it?
Old 11-30-2017, 07:29 AM
  #4  
TECH Addict
iTrader: (7)
 
madmann26's Avatar
 
Join Date: Feb 2013
Location: Somewhere north of 285, south of 985.
Posts: 2,987
Received 371 Likes on 299 Posts
Default

Looking at the cylinder to the right, at the bottom of the pic, it looks like that ring land is about to break as well.

It's definitely chewed up.

Just swap a 5.3 in it and call it a day.
Old 12-03-2017, 10:24 AM
  #5  
Registered User
Thread Starter
 
Duanek48's Avatar
 
Join Date: Nov 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

It has a 5.7 in it right now. I'm still not sure why there is coolant in the cylinders as the head gaskets weren't clearly "blown". I checked the heads and didn't see any visible cracks. But they are 624 heads. Going to get a set of 993 heads. Swapping for 2 old carbs.
Old 01-16-2018, 07:52 AM
  #6  
Teching In
 
bsn1989's Avatar
 
Join Date: Apr 2015
Posts: 16
Received 0 Likes on 0 Posts
Default

When you pulled the heads off, likely coolant got into the cylinder that way.
Old 01-16-2018, 12:59 PM
  #7  
Registered User
Thread Starter
 
Duanek48's Avatar
 
Join Date: Nov 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

Before i removed the heads i removed the spark plugs and turned the motor over by hand and coolant came out of the spark plug holes. I knew then there was a problem.
Old 01-16-2018, 01:07 PM
  #8  
Teching In
 
bsn1989's Avatar
 
Join Date: Apr 2015
Posts: 16
Received 0 Likes on 0 Posts
Default

Block could possibly be cracked but I doubt that. Once you pull the pistons out, it'd be worth a look.
Old 02-05-2018, 02:24 PM
  #9  
TECH Enthusiast
iTrader: (8)
 
custom 68's Avatar
 
Join Date: Apr 2005
Location: springfield MO
Posts: 534
Likes: 0
Received 0 Likes on 0 Posts
Default

kinda late here to the party but are all the pistons in the correct orientation? Notice the marking on the tops the last 2 are one direction? Just a thought
Old 02-05-2018, 04:18 PM
  #10  
Registered User
Thread Starter
 
Duanek48's Avatar
 
Join Date: Nov 2017
Posts: 7
Likes: 0
Received 0 Likes on 0 Posts
Default

The engine is stock and has never had the heads off before. It still had the factory steel head gasket.



All times are GMT -5. The time now is 04:50 PM.