Nnbss/tbss
#11
Staging Lane
iTrader: (6)
Keep in mind, when running the corvette fuel filter returnless conversion on the 99-02 year models, you will need to have your tuner adjust for the transition to a fuel table compatible with a static fuel pressure of 58psi rather than the factory vacuum referenced variable pressure table.
For those interested, here are some images of my chosen method for plumbing the returnless conversion using the vette filter. The way I have mine done keeps the fuel fines from being jammed up against the fire wall and keeps the filter from being wedge back to the back of the engine bay.
As others have mentioned by linking my thread, I keep a pretty constant supply of these intakes and can probably get you setup with the parts you need if you're interested.
For those interested, here are some images of my chosen method for plumbing the returnless conversion using the vette filter. The way I have mine done keeps the fuel fines from being jammed up against the fire wall and keeps the filter from being wedge back to the back of the engine bay.
As others have mentioned by linking my thread, I keep a pretty constant supply of these intakes and can probably get you setup with the parts you need if you're interested.
#12
10 Second Club
iTrader: (18)
The holes for the throttle and cruise cable to secure into were way too small. The ends on the cables wouldn't pop in. The blade was sticky, like it didn't have enough clearance in some spots. In other spots, it had so much clearance that I can see daylight. The vacuum port was epoxied in, pointed in the wrong direction - interfered with my TB cable bracket.
#14
TECH Veteran
iTrader: (5)
The holes for the throttle and cruise cable to secure into were way too small. The ends on the cables wouldn't pop in. The blade was sticky, like it didn't have enough clearance in some spots. In other spots, it had so much clearance that I can see daylight. The vacuum port was epoxied in, pointed in the wrong direction - interfered with my TB cable bracket.
Thanka ka for the heads yp
#16
Staging Lane
iTrader: (6)
For those of you who are having issues with the eBay throttle bodies, I'd reccomend one from WARR Performance. I have one of their throttle bodies on my personal truck. Great quality and relatively affordable at around $145. I did have to file the hole in the throtttle cam out to accept the truck cable stop, it must be slightly larger than the LS style. But, it didn't take much. No idle issues that I've experienced, and the TPS voltage was within the acceptable range without even needing to slot out the OEM sensor. If you're wanting to retain cruise control, you may need to get a little creative to get the cable end to snap over the stud on the throttle cam. The OEM truck cruise control cable stud is larger than the LS style on this throttle body. But all in all, I've been more than happy with my WARR throttle body.
#17
Staging Lane
iTrader: (6)
-Cathedral Port intake manifold from an NNBS truck or TBSS
-Matching fuel rails from an NNBS truck. If you're running NBS style injectors then you have to use non-flex fuel rails. The flex fuel rails have shorter spouts to accommodate the taller flex fuel 36lb injectors. I believe LS2 style injectors will fit the flex fuel rails though.
-Or, if you choose you can use your original rails but they will have to be cut and shimmed to fit. The crossover will also hit the intake so it must be cut and fittings must be welded on to plumb a new crossover. I personally feel that adapting the factory rails is more diffficult and does not look as "professional" or well done. You can normally tell that they've been cut up and made to fit.
-a fuel filter from a C5 Corvette. This allows you to retain your factory return style fuel lines if you choose to use the NNBS rails. Your feed and return line go into the fuel filter on one side and the filter accepts a female 3/8 quick connect on the other side as an output to the rails. The vette filter is internally regulated and has a static 58psi output. You will need to have your tune adjusted to accommodate this change.
-you will have either fabricate a throttle bracket using an adaptation of your original or modify one of the aftermarket brackets to accept your truck cables.
-the MAP sensor wiring will need to be cut out of the factory harness wrap so that it will allow the connector to reach the new MAP location.
-you will have to determine what throttle body you will utilize or adapt your original. Adapting your original is counter-intuitive because your negate the main reason for the intake swap, the 90mm throttle opening.
-you will have to adapt your original EVAP lines to the NNBS Evap solenoid. There are several ways to do this, but it doesn't have to be hard, just do so how ever you feel works best for you. I personally just ran a short run of vacuum line from the solenoid to my original line that I had shorted partway along the straight portion next to the intake.
The rest of the install is pretty straight forward. It's not terribly difficult to accomplish, but it's also not something that you can just purchase a list of part numbers offline and send out to your mechanic. Things will need to be customized, fabricated, or modified to fit. But if youre planning to cam the motor, it's well worth the swap. My cammed 6.0 simply could not breath above 5k with the factory NBS intake. I picked up a noticeable and quantifiable amount of power from the swap.
#18
TECH Senior Member
iTrader: (5)
You have a pic of the canle bracket you used? That is the one piece of this puzzle i never really got straight, still have my old 5.3 bracket with a piece of metal securing it, leaves a lot to be desired... i have a chinese tb as well, at least for now, but the cruise control cable post is too small, and the throttle blade is really stiff gives the feel of way too heavy of a return spring on a carburetor...
#19
10 Second Club
iTrader: (18)
You have a pic of the canle bracket you used? That is the one piece of this puzzle i never really got straight, still have my old 5.3 bracket with a piece of metal securing it, leaves a lot to be desired... i have a chinese tb as well, at least for now, but the cruise control cable post is too small, and the throttle blade is really stiff gives the feel of way too heavy of a return spring on a carburetor...
Not a "direct fit", I had to do some small modifications. But, it is made out of aluminum and cuts fast. It saved me a lot of time.
#20
10 Second Club
iTrader: (18)
It may seem a bit daunting, but once you start putting it all together - it really is simple. It can be accomplished with basic hand tools.