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4l60e to 4l80e swap exhaust routing.

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Old 10-04-2015, 10:38 PM
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Default 4l60e to 4l80e swap exhaust routing.

How is everyone with 4l80e swaps and long tubes running their exhaust? Right now I'm using pacesetter long tubes and off road y-pipe. The y-pipe runs right underneath my 80e pan and I think it's causing my overheating issues. With the old 60e in the truck the y-pipe ran behind the pan so I never had any problems. Thanks for the help.
Old 10-04-2015, 10:51 PM
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I'm just running the same as with my 60e. I have arh with their catted y pipe. I did have the trim the "ears" off the transmission case, but everything fits fine besides that. I am running a tru cool 40k and -6 an lines. Never had an issue with heat. Maybe try wrapping your y pipe with header wrap to see if that helps.
Old 10-04-2015, 11:13 PM
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Stock converter or higher stall, running trans cooler?? The factory exhaust system basically runs the same on 4l60vs 4l80, think you may have other issues besides exhaust routing, if trans is overheating!!!
Old 10-04-2015, 11:43 PM
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I'll try wrapping it. 3k circle d with 40k cooler. The trans shifts flawlessly doesn't slip at all. The converter locks and unlocks solid. I did have an issue with the converter clutch dragging on the cover and stalling the motor but I installed the Sonnax line to lube regulator valve, Sonnax TCC regulator valve and Sonnax boost valve kit and that problem went away. I also installed a new WIX filter. I checked cooler line flow and filled a 1qt bottle in 10 seconds at idle. Which in theory equals 1.5 gpm cooler line flow. I'm not sure what else it could be at this point.
Old 10-05-2015, 12:05 AM
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If the converter is tight that could cause higher temps too, as could low fluid level.... Try wrapping the headers and see...
Old 10-05-2015, 02:19 AM
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I run a circle d 265 1A, and the trans stays in the 150° range in traffic in 100 degree Texas heat. I'm wondering if you used factory lines or made your own. If you made your own, are you running the longer nipple fitting on the rear most line on the trans?
Old 10-05-2015, 06:41 AM
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Originally Posted by 1bad2k
I run a circle d 265 1A, and the trans stays in the 150° range in traffic in 100 degree Texas heat. I'm wondering if you used factory lines or made your own. If you made your own, are you running the longer nipple fitting on the rear most line on the trans?
Only for 1997 or newer 4l80es.
Old 10-05-2015, 08:23 AM
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Yeah factory lines with the longer fitting on the rear.
Old 10-05-2015, 08:28 AM
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The thing I guess I don't understand is, if it was a cooler line flow issue wouldn't the trans and converter not work properly? One other thing too, even when the trans is 210+ the cooler isn't even warm to the touch. The feed line is slightly warm and the return line is ambient.
Old 10-05-2015, 09:08 AM
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Thats starting sound like a bad temp sensor!!


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